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The Ultimate Guide to Circuit Breakers: Types, Uses, and Maintenance Tips

May 11 2024
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In this blog, we will delve into everything you need to know about circuit breakers, from their types and functions to installation, testing, and maintenance.

What is Circuit Breaker?

Circuit Breaker

  A Circuit Breaker is an automatic switch that stops the flow of electricity in a circuit when it detects an overload or short circuit. It is essentially a safety device designed to prevent electrical fires and damage to your appliances and wiring.  

What Does a Circuit Breaker Do?

Circuit breakers have two basic functions:
  1. Overload Protection: When a circuit's current flow exceeds its capacity (amperage rating), the circuit breaker trips, automatically turning off power to that circuit. This prevents overheating and fire dangers.
  2. Short Circuit Protection: A short circuit occurs when a live wire unintentionally contacts a neutral or ground wire, resulting in a quick surge of current. The circuit breaker reacts quickly, cutting the current flow to protect your electrical system.
 

Types of Circuit Breaker

Circuit breakers are available in a variety of varieties, each designed for a specific application:
  • Standard Circuit Breaker (Single-Pole): A standard circuit breaker (single-pole) protects a single electrical circuit, which is normally rated for 15 or 20 amps. These are the most prevalent types of residential breaker panels.
  • Double-Pole Circuit Breaker: A double-pole circuit breaker protects two circuits via a shared neutral wire and is commonly used for 240-volt equipment such as dryers or ovens.
  • Ground Fault Circuit Interrupter (GFCI): Offers further protection against ground faults, in which current leaks to the ground. GFCI breakers are essential in locations containing moisture, such as restrooms and kitchens.
  • Arc Fault Circuit Interrupter (AFCI): Detects and interrupts arcing faults, which can occur owing to weak connections or faulty wiring, potentially resulting in a fire. AFCI breakers are widely used in new buildings.
  • Combined AFCI/GFCI Breaker: Protects from both arc and ground faults in a single device.
 

How Circuit Breaker Works?

Circuit breakers use two major methods to identify faults:
  • Thermal Overload Protection: When a bimetallic strip receives an excessive current flow, it heats up. When it reaches a specific temperature, it bends and triggers a lever that opens the circuit.
  • Magnetic Overload Protection: A coil within the breaker generates a magnetic field proportionate to the current. A quick surge in current (short circuit) creates a high magnetic field, which trips the mechanism and interrupts the flow.
 

Video related to How Circuit Breaker Works

 

How to Install a Circuit Breaker?

Because of the inherent electrical hazards, circuit breaker installation should only be performed by a licensed electrician. Here's a quick overview of the procedure:
  1. Turn Off Power: Use a voltage tester to ensure that no power is present on the circuit after turning off the main breaker.
  2. Prepare the Panel: Remove the panel cover and locate the replacement breaker's slot.
  3. Connect the Wires: To connect the wires: Secure the breaker wires (typically black and white) to the panel's busbar terminals.
  4. Snap the Breaker In Carefully insert the breaker into the panel slot, pressing firmly until it clicks into place.
  5. Test and Label: Turn on the main breaker and test the freshly installed breaker using a circuit tester. Label the breaker based on the circuit it protects.
 

How to Test a Circuit Breaker?

While some basic testing can be done, it is suggested that a certified electrician perform full circuit breaker testing. Here is a simple approach:
  1. Identify the Faulty Circuit: Check for tripped breakers in your panel. A tripped breaker will have its handle in the center (not entirely turned on or off).
  2. Turn off Appliances: Before resetting, turn off all appliances on the potentially problematic circuit to avoid another overload during reset.
  3. Reset the Breaker: Carefully move the tripped breaker handle to the "on" position. If it holds, the reset is complete. If it trips again right away, there could be a long-term problem that necessitates the services of an electrician.
 

How to Change a Circuit Breaker?

Replacing a defective circuit breaker is comparable to installing a new one. Turn off the electricity, then follow the instructions indicated in the "How to Install a Circuit Breaker" section, substituting "replacing" for "installing."  

Circuit Breaker vs Isolator

Circuit breakers and isolators have different purposes:
  • Circuit Breaker: A circuit breaker is an automatic switch that prevents current flow when an overload or short circuit occurs. Circuit protection is commonly used in distribution panels.
  • Isolator: A manually operated switch that disconnects a circuit from the power supply. Used for maintenance or safety to isolate a circuit before working on it. Think of a circuit breaker as an automatic guard dog and an isolator as a manual shutdown valve.
 

Circuit Breaker vs Fuseholder

Circuit breakers and fuse holders are both circuit protection devices, however they act in distinct ways:
  • Circuit Breaker: A resettable device that trips automatically and can be turned back on once the fault has been remedied. More handy and reusable.
  • Fuseholder: Holds a one-time-use fuse that melts and shorts the circuit during a fault. Requires replacing the fuse after a trip, which may cause downtime. Fuseholders are less frequent in current electrical systems since resettable circuit breakers are more convenient.
 

Can a Circuit Breaker Go Bad?

Yes, circuit breakers can fail over time due to wear and tear, weak connections, or manufacturing flaws. Here are some symptoms that a circuit breaker may be faulty:
  • Frequent Tripping: If a breaker trips regularly for no apparent reason (overload or a short circuit on the circuit), it may be malfunctioning.
  • Difficulty Resetting: If a breaker does not stay reset in the "on" position, it may be faulty.
  • Buzzing or Humming: Unusual noises coming from the breaker may signal internal difficulties.
  • Visible Damage: Signs of burning, scorching, or cracking on the breaker's body indicate probable damage.
 

How to Tell if Circuit Breaker is Bad?

While a visual inspection can reveal symptoms of damage, a certified electrician is the best person to diagnose a malfunctioning breaker. They can use specialized testing equipment to determine the breaker's operation.  

How to Check Circuit Breaker?

To do a basic check, follow the steps outlined in the "How to Test a Circuit Breaker" section. However, this is a limited experiment. If you suspect a defective breaker, a complete inspection by a competent electrician is required, particularly if there are frequent trips or other alarming indicators.  

How to Fix Circuit Breaker?

Circuit breakers are not intended to be user-serviceable. Attempting to fix a malfunctioning breaker on your own might be dangerous. It's better to replace it with a new one or hire a competent electrician to analyze the situation and recommend the best line of action.  

How Long Does a Circuit Breaker Last?

The lifespan of a circuit breaker varies according to usage patterns, heat exposure, and general quality. A well-maintained circuit breaker can survive anywhere from 20 to 40 years, if not more.  

How Much Does a Circuit Breaker Cost?

The cost of a circuit breaker is determined by its amperage rating, type (standard, GFCI, AFCI), and brand. Standard breakers typically cost $10 to $50. GFCI and AFCI breakers may cost significantly more. To ensure reliability and safety, choose high-quality breakers from respected brands.  

Conclusion

Understanding circuit breakers enables you to troubleshoot fundamental electrical problems in your house and ensure a safe electrical environment. Remember to seek a licensed electrician before performing any electrical repair other than basic testing or changing a breaker to guarantee safety and proper practices. Implementing the knowledge and safety suggestions offered in this book will guarantee that your circuit breakers continue to protect your home's electrical system properly.
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Becky is a technical writer who are interested in writing some professional and original articles. She spent some time working in some electronic sector, but her main area of interest is the use of AI in edge computing. The rest of the time, she write or program about technology-related articles pertaining to the Internet of Things, GPU computing, LoraWAN, PCB, Machine Learning, Precision Agriculture, Open Electronics, and similar areas.